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Synafloat
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In a call we clarify whether the simulation answers your parameter question.

Software from melt-pool research

Synafloat develops particle-based simulation software specialized in melt-pool problems. It runs laser DED simulations efficiently and determines optimized parameter sets. The platform is in development.

Dr. Michael Blank, founder of Synafloat
Dr. Michael BlankFounder
  • PhD in particle-based melt-pool simulation, working in the field since 2017.
Advisory board
Prof. Jörg Franke, H.-J. Kerl

The path to founding

  1. ESA BIC Northern Germany

    Incubated at the ESA Business Incubation Centre in Bremen since November 2026.

  2. Synafloat GmbH founded in Bremen

  3. Northern Bavaria Business Plan Competition

    Among the ten start-ups awarded in phase 1 and the ten nominees of phase 2.

  4. Berlin-Brandenburg Business Plan Competition

    Third place in the first phase of BPW 2026.

  5. EXIST Business Start-up Grant

    Federal start-up grant. The funding period has ended.

    Funded by the EXIST Business Start-up Grant at the FAPS institute of FAU, funding period 09/2025 to 08/2026.

  6. Founder's engineering office

    Services for optimizing additive manufacturing processes in the founder’s own engineering office.

  7. Best Paper Award, CASICAM 2022

    Casablanca International Conference on Additive Manufacturing: award for the paper “Temperature Gradients as a Source of Balling and Humping in Laser Processing of Titanium”. Read the paper (external)

  8. Doctorate on melt-pool simulation

    At the Institute of Multiscale Simulation (MSS) at FAU, within the Collaborative Research Centre 814 “Additive Manufacturing”. The melt pool with free particles (SPH), melt flow, heat transfer and phase change. Pure titanium validated with single-track experiments. Read the thesis (external)

    Partner: Friedrich-Alexander-Universität Erlangen-Nürnberg (FAU). Synafloat is a spin-off of FAU.

    Rendering: laser beam on metal powder, melt pool, on the right the transition from free particles to a computational mesh

    Rendering, illustration

    Melt pool with free particles, rendering from the doctoral thesis, 2023.
  9. Chemical and biological engineering

    Master of Science at Friedrich-Alexander-Universität Erlangen-Nürnberg. Focus: fluid mechanics, mechanical process engineering, process systems engineering, bioprocess engineering.

  10. Biosystems engineering

    Bachelor of Science at Otto von Guericke University Magdeburg. Focus: control engineering, process dynamics, systems theory.

The company

Company
Synafloat GmbH
Seat
Bremen
Incubation
ESA BIC Northern GermanyIncubated at the ESA Business Incubation Centre in Bremen since November 2026.

A call with the founder

In a call we clarify whether the simulation answers your parameter question.

Book a call

You pick the slot on book.synafloat.com.

Enquiry via the contact form

For the first call

  • A short, non-confidential outline of your part and question
  • Machine, material, wire or powder

In the pilot project, per enquiry

  • Matching the simulation with your experiments
  • Parameter strategies for the whole toolpath
  • Adjusted machine file

Funding

EXIST – from science to business
Funded by the EXIST Business Start-up Grant at the FAPS institute of FAU, funding period 09/2025 to 08/2026.
FAU – Friedrich-Alexander-Universität Erlangen-NürnbergFAPS – Institute for Factory Automation and Production Systems, FAU

Partner: Friedrich-Alexander-Universität Erlangen-Nürnberg (FAU). Synafloat is a spin-off of FAU.

ESA BIC Northern Germany

Incubated at the ESA Business Incubation Centre in Bremen since November 2026.